Heavy Duty Single Spindle Coil Winders

At Itasca Automation Systems, we take pride in offering high-quality Heavy Duty Single Spindle Coil Winders designed for various industrial applications. Our coil-winding machines are known for their precision, efficiency, and reliability, making them an excellent choice for manufacturers in electronics, automotive, aerospace, and other industries that require precise coil-winding operations. With our advanced coil winders, you achieve consistent and uniform coils for optimal product performance.

Our Heavy Duty Single Spindle Coil Winders and their Specifications

Single Spindle Coil Winders are fully automatic coil winding machines engineered to wind coils with high accuracy and repeatability. Our machines have advanced features and controls that streamline the winding process, producing consistent and uniform coils. They can handle various wire gauges and coil configurations, making them versatile tools for various winding tasks.

Itasca provides a range of Single Spindle heavy-duty winders tailored to your specific applications. One of our esteemed models, the 1000HD, has been in production for over 15 years and is available in various configurations. Additionally, we offer versatile Heavy Duty ERN winders capable of handling a wide array of coils and wire sizes, also available in multiple configurations to meet your diverse needs.

Model 1000 Heavy Duty Series Winders

The Model 1000HD series winders handle larger coils and accommodate significantly larger wire diameters compared to the Model 100 winder. Itasca Automation Systems’ Model 1000HD Programmable Coil Winder is ideal for companies seeking quick changeover, program storage for multiple jobs, and versatile coil winding capabilities for diverse applications. The Model 1000HD can handle even the most complex programming requirements with its fully programmable embedded PC. It enables precise control over pitch, traverse length, tension, and RPM at any turn count within the winding process.

Itasca Automation Systems provides you with several Model 1000 Winders options to suit your specific needs, including:

Foot Pedal
Hot Air Gun
Skeiner
Programmable Electronic Tension
Eyelet Nozzle and V Roller Wire Guide
Liquid Bond Attachment
Extended I/O

These options enhance the winder’s functionality and versatility, making it a perfect fit for various coil winding applications.

Heavy Duty ERN winders

The Heavy Duty ERN winders are versatile coil winding machines that handle various coils and wire sizes. These heavy-duty winders provide precise and efficient winding operations, making them an excellent choice for manufacturers in various industries. Itasca Automation Systems serves as the North American distributor for TPC Technology Products Company; TPC has nearly 30 years of expertise in winder manufacturing.

TPC Winders offers a range of features and customizable options to optimize your coil winding process, including:

User-friendly touchscreen control and G version control with a built-in keyboard for programming convenience.
Customizable wire guides and tension heads to meet specific application requirements.
These tailored solutions ensure precision and reliability in your coil winding operations.

ERN Winders Offered Manufactured by TPC Specifications

TPC offers a range of large winding machines, including the ERN 100 up to ERN 500 models. These free-standing winders can handle various wire sizes, providing versatility for various coil winding applications.

Wire winding machine ERN 100

The Wire winding machine ERN 100 is a reliable and cost-effective option for various small-scale wire winding applications.

Max RPM: 600 / 300
Torque: 110 / 220
Pitch Resolution: 0.0003″
Traverse Length: 15″ / 31″ / 39″ / 47″
Max Coil Diameter: 23″ / 30″ / 36″
Power Supply: 400 Volt 3 Phase
Max Coil Weight: 880 lbs.

Wire winding machine ERN 150

The Wire winding machine ERN 150 is a compact and user-friendly solution with a Max Torque of 300 Nm, ideal for small to medium-scale wire winding tasks, offering efficiency and precision at an affordable price point.

Max RPM: 300 / 150
Torque: 110 / 220
Pitch Resolution: 0.0003″
Traverse Length: 15″ / 31″ / 39″ / 47″
Max Coil Diameter: 23″ / 30″ / 36″
Power Supply: 400 Volt 3 Phase
Max Coil Weight: 880 lbs.

Wire winding machine ERN 200

The Wire winding machine ERN 200 has a Max Torque of 540 Nm. It caters to diverse applications, accommodating both straightforward and intricate coil winding, including multi-chamber coils, trapezoidal, or asymmetrical winding, providing versatility and precision for various industrial needs.

Max RPM: 150 / 75
Torque: 200 / 400
Pitch Resolution: 0.0003″
Traverse Length: 15″ / 31″ / 39″ / 47″
Max Coil Diameter: 23″ / 30″ / 36″
Power Supply: 400 Volt 3 Phase
Max Coil Weight: 880 lbs.

Wire winding machine ERN 500

The Wire winding machine ERN 500 is an industrial-grade powerhouse with a Max. Torque 1600 Nm, built to handle heavy-duty wire winding operations with exceptional speed, accuracy, and durability, is the top choice for large-scale manufacturing needs.

Max RPM: 150 / 75
Pitch Resolution: 0.0003″
Traverse Length: 31″ / 39″ / 47″
Max Coil Diameter: 30″ / 36″
Power Supply: 400 Volt 3 Phase
Max Coil Weight: 2,200 lbs.

Benefits of Heavy Duty Single Spindle Coil Winders

Enhanced Productivity: With the automatic winding capability and high-speed operation, our coil winders can significantly increase production output, effectively meeting tight deadlines and customer demands.
Consistent Quality: The precise winding control and advanced features ensure uniformity and consistency in coil production, leading to high-quality coils that meet strict industry standards.
Versatility: Handling various wire gauges and producing different coil configurations allows manufacturers to cater to a wide range of applications without requiring multiple machines.
Cost-Effectiveness: While the initial investment could be higher, the long-term benefits of improved productivity and reduced labor costs make our Heavy Duty Single Spindle Coil Winders a cost-effective solution for coil winding operations.
Reduced Operator Fatigue: Automation minimizes the need for constant manual intervention, reducing operator fatigue and minimizing the risk of human errors in the winding process.

Frequently Asked Questions about Our Heavy Duty Single Spindle Coil Winders

Below are the commonly asked questions in the field of Heavy Duty Spindle Coil Winders:

Can the Heavy Duty Single Spindle Coil Winders accommodate different wire types?

Coil winders can handle a wide range of wire gauges and types, including copper, aluminum, and other materials commonly used in coil winding.

Are these machines suitable for small-scale operations?

Heavy Duty Single Spindle Coil Winders cater to small-scale and large-scale production requirements. The flexibility and automation make them suitable for various manufacturing volumes.

Do you offer customization options for coil configurations?

The highly customizable machines allow you to program them to produce coils of different shapes and sizes to meet your specific application needs.

What safety features are in the coil winders?

The winders have safety interlocks and protective enclosures to ensure safe operation.

Upgrade Your Coil Winding Today!

Experience the precision and efficiency of our Heavy Duty Single Spindle Coil Winders today! Don’t miss the opportunity to streamline your winding process and achieve consistent, high-quality coils for your industrial applications. Contact us at (920) 868-3266 or chat online.