Model 1000 Heavy Duty Series Winders
The model 1000HD series winders were designed to do larger coils than the model 100 winder can handle. It can also handle much larger wire diameter. Itasca Automation Systems Model 1000HD Programmable Coil Winder is perfect for companies requiring quick change over, program storage for multiple programs, job shops running multiple varieties of coils, or labs developing new coil proto-types. The Model 1000HD is a fully programmable embedded PC, capable of performing the most complex programming requirements.
The control allows you change the pitch, traverse length, tension and rpm at any turn count within the wind command.
Below are some of the options we offer on the model 1000HD winders: Foot Pedal, Hot Air Gun, Skeiner, Programmable Electronic Tension, Eyelet Nozzle and V roller wire guide, Liquid Bond Attachment as well
From unparalleled performance and reliability to customizable options and advanced automation, these winders are poised to revolutionize how you approach winding operations.
Let’s delve into the key features, advantages, and applications of the Model 1000 Heavy Duty Series Winders.
More Product Information
| Model | Spindle Speed | Wire Size | Pitch Resolution |
Traverse Length |
Max Coil Diameter |
Power Supply | Dimensions |
|---|---|---|---|---|---|---|---|
| 1000HD-12 | 3,000 | 46-5 AWG | .00001" | 12.0" | 13.0" | 230 / 460 Volt 3 Phase | 54"W x30"D |
| 1000HD-18 | 3,000 | 46-5 AWG | .00001" | 18.0" | 13.0" | 230 / 460 Volt 3 Phase | 60"W x 30"D |
| 1000HD-24 | 3,000 | 46-5 AWG | .00001" | 24.0" | 13.0" | 230 / 460 Volt 3 Phase | 66"W x 30"D |
| 1000HD-30 | 3,000 | 46-5 AWG | .00001" | 30.0" | 13.0" | 230 / 460 Volt 3 Phase | 72"W x 30"D |
The Model 1000 Heavy Duty Series Winders represent the culmination of decades of engineering prowess and tireless dedication to perfection. Designed with energy-efficient technologies and eco-conscious manufacturing processes, these machines set the standard for eco-friendly winding solutions without compromising performance. At the core of these winders lies a revolutionary precision control system that redefines accuracy and repeatability. This cutting-edge system enables operators to effortlessly configure winding parameters, ensuring consistency and eliminating downtime caused by adjustments. The result is a seamless production workflow, delivering uncompromising quality and optimized throughput.
Whether you are in the textile, wire and cable, plastic extrusion, or any other industry that requires precise and efficient winding, this article will explore the exceptional qualities and benefits of the Model 1000 Heavy Duty Series Winders.
Design and Construction
The design and construction of Model 1000 Heavy Duty Series Winders are primarily focused on providing robust, efficient, and versatile winding solutions for heavy industries and for heavy-duty applications that require high strength and durability. Here are some design aspects:
- Robust Frame Design: The frame design is incredibly sturdy to withstand winding and unwinding materials. It is usually made from heavy-duty steel.
- Unidirectional/Bidirectional Winding: Model 1000 heavy-duty winders offer both unidirectional and bidirectional winding capabilities depending on the design. The winding shaft is intricately designed to handle different materials, often with slip and lug bushings for better grip and easy loading/unloading.
- Control Systems: These series often integrate modern control systems for better accuracy, programmability, and ease of use. A tension control system is installed to control the tension of the wound material. This can include a brake system and a clutch system.
- Safety Measures: The design considers various safety measures like emergency stops, guards, and interlocks.
- Control Panel: The design and construction also include a control panel equipped with controls to operate the winder and change various settings according to the application.
- Drive System: The drive system usually includes high-torque electric motors, often paired with gearboxes for increased control and efficiency.
Key Features and Functions
The Model 1000 Heavy Duty Series Winders have several key features and functions that make them suitable for heavy-duty winding applications. Here are some of the key features and their corresponding functions:
- Heavy-duty construction: The Model 1000 Heavy Duty Series Winders are designed with robust and durable materials to withstand the rigors of heavy-duty winding tasks. This ensures long-term reliability and stability during operation.
- High torque motor: Equipped with a powerful motor, the Model 1000 Heavy Duty Series Winders can efficiently handle large and heavy spools of material. The high torque motor provides the necessary power to wind materials accurately and consistently.
- Variable speed control: The winders offer variable speed control, allowing users to adjust the winding speed based on their specific requirements. This enables precise control over the winding process, ensuring optimal results.
- Programmable tension control: The Model 1000 Heavy Duty Series Winders feature programmable tension control, which allows users to set and maintain the desired tension during winding. This feature ensures smooth and uniform material winding without causing damage or deformation.
- Multiple winding modes: These winders typically offer various winding modes, such as traverse winding, precision layer winding, and multi-axis winding. These modes cater to different winding applications and provide flexibility in winding techniques.
- Digital display and controls: The winders are equipped with a digital display and user-friendly controls, making it easy for operators to monitor and adjust various parameters during the winding process. The display provides real-time information on winding speed, tension, and other relevant data.
- Safety features: The Model 1000 Heavy Duty Series Winders may include safety features such as emergency stop buttons, overload protection mechanisms, and safety interlocks. These features help ensure operator safety and protect the winder from potential damage or accidents.
- Customizable options: Depending on the specific model and manufacturer, the Model 1000 Heavy Duty Series Winders may offer customization options such as additional accessories, specialized winding heads, and compatibility with different materials.
Comparison to Other Winders in the Market
The Model 1000 Heavy Duty Series Winders offer several advantages that set them apart from other winders in the market. The Model 1000 series is known for its exceptional durability and robust construction. These winders are specifically designed to handle heavy-duty applications and can withstand rigorous use over extended periods. This makes them ideal for industries that require reliable and long-lasting winding solutions.
Secondly, the Model 1000 series offers high versatility and customization options. They are available in different configurations to accommodate various winding needs, such as spool sizes and speeds. This allows users to select a winder that precisely meets their requirements, ensuring efficient and accurate winding operations.
Compared to other winders, the Model 1000 Heavy Duty Series stands out for its superior performance, durability, and customization options. Whether used in the automotive, electrical, or manufacturing industries, these winders have proven reliable and efficient solutions for demanding winding applications.
Upgrade Today
Are you searching for a robust, reliable winder to enhance your automation processes? Look no further! At Itasca Automation Systems, we are thrilled to introduce the revolutionary Model 1000 Heavy Duty Series Winders, designed to meet your specific industrial needs. We understand the importance of streamlining your operations and maximizing productivity. That’s why we’ve developed the Model 1000 Heavy Duty Series Winders, engineered to deliver superior performance and efficiency.
Don’t miss out on the opportunity to revolutionize your automation processes
